Aerial view of a white single-ply TPO membrane roof with rooftop HVAC units and drains (illustrative image)

Roof Systems

TPO Roofing

Choosing a TPO roof starts with understanding the building beneath it. We evaluate your existing roof, drainage, insulation, and project requirements to help you plan an installation or replacement that fits your property.

What TPO Is

Is TPO right for your building?

TPO (thermoplastic polyolefin) is a single-ply membrane used on low-slope and flat roofs. It is installed in wide sheets, and the seams are joined with hot air so the overlapping sheets fuse together. It is a common choice for commercial and industrial buildings, but it isn't the right answer for every roof.

  • Existing condition and drainage

    Wet insulation, ponding water, and the number of roofs already in place shape what a new membrane needs underneath it.

  • Facility use and exposure

    Foot traffic, rooftop equipment, and exhaust or grease discharge affect membrane choice and detailing.

  • Insulation and energy goals

    Insulation thickness and code requirements often matter as much as the membrane color.

  • Budget and ownership plans

    How long you plan to own the building helps decide between repair, recover, and full replacement.

Aerial view of a white TPO roof with parapet walls and rooftop equipment.

Why Owners Choose It

Benefits of TPO

  • Value

    TPO offers a practical balance of performance and project cost. The right assembly depends on your building, existing roof, and budget.

  • Energy savings

    A reflective TPO surface can reduce solar heat absorption. Potential cooling savings depend on climate, insulation, and how the building is used.

  • Weather resistance

    TPO is designed for outdoor exposure to sunlight and changing temperatures. Drainage, attachment, and flashing details remain essential to roof performance.

  • Strength and durability

    Reinforcement and heat-welded seams contribute to a durable roof covering. Membrane selection and protection around service areas help manage wear and puncture risks.

  • Chemical resistance

    TPO can resist certain rooftop contaminants, but compatibility varies. We evaluate expected exposures and check the selected manufacturer’s guidance.

  • Bioresistance

    Resistance to fungal growth is one advantage of TPO membranes. Routine cleaning and inspections still matter, especially where dirt and moisture accumulate.

  • Fire performance

    TPO can be part of a fire-rated roof assembly. The applicable rating depends on the complete tested system and its installation.

  • Cost of ownership

    Evaluate the full ownership cost, including installation, inspections, repairs, and eventual replacement. A suitable assembly and regular maintenance support long-term value.

Illustrative TPO roof assembly from top to bottom: TPO membrane, optional cover board, insulation, and roof deck, with a parapet edge flashing and a roof drainTPO membraneCover board (when specified)InsulationRoof deckRoof drainEdge / parapet flashingIllustrative only. Layers, attachment, and details vary by project.
Simplified, not to scale. Penetrations, edges, and drainage are detailed for each roof.

The Assembly

How a TPO roof comes together

A TPO roof is a system, not just a membrane. The deck, insulation, any cover board, and the membrane work together with the edges, penetrations, and drains. How the layers are attached depends on the deck, wind requirements, and the manufacturer's approved system.

  • Mechanically attached

    Fasteners and plates secure the membrane at the seams. Common on steel decks and suited to many reroof projects.

  • Fully adhered

    The membrane is bonded to the substrate with adhesive, giving a smooth surface with no visible fastener rows.

  • Induction-welded

    Plates are fastened beneath the membrane and bonded to its underside with an induction tool, reducing seam fastening.

Every component must be compatible with the selected manufacturer's system.

Project Results

Before & After

Industrial Auto Parts Manufacturing Plant · Glasgow, KY

An approximately 145,000-square-foot industrial re-roof: the existing system was removed down to the metal deck, two layers of ISO insulation were installed, and a new mechanically attached TPO roof was completed.

Aerial view of a large industrial building with a gravel-surfaced main roof beside sections of white roofing.Before
Aerial view of the completed white TPO roof on the Industrial Auto Parts Manufacturing Plant in Glasgow, Kentucky.After
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Your Options

Options for your TPO roof

Already have a TPO roof with leaks, seam separation, or ponding? That doesn't automatically mean replacement. We look at what's causing the problem and recommend the smallest fix that solves it.

  • New installation

    A TPO system planned with the building's insulation, drainage, and rooftop equipment in mind.

    Learn about New installation
  • Replacement or recover

    When the existing roof has reached the end of its service, we assess whether a tear-off or a recover makes sense.

    Learn about Replacement
  • Repair and maintenance

    Open seams, loose flashings, and punctures can often be repaired without replacing the roof.

    Learn about Repair & maintenance

Before We Recommend

What we evaluate before recommending TPO

  • Roof condition and moisture

    Where the existing membrane has failed and whether water has reached the insulation.

  • Drainage

    Slope, drains, scuppers, and any areas where water collects.

  • Deck and attachment

    The deck type and condition, and which attachment methods it can support.

  • Rooftop equipment and exposure

    HVAC units, penetrations, foot traffic, and anything discharged onto the roof.

  • Insulation

    Current thickness and condition compared with your goals and code requirements.

  • Access and operations

    How work can be staged around your tenants, staff, and day-to-day operations.

Questions

TPO roofing FAQs

Neither is a universal winner. Both are single-ply thermoplastic membranes, and the right choice depends on your building's use, rooftop exposure, budget, and the existing roof. If oils, grease, or other substances reach the roof, we assess how they interact with each membrane before recommending one.

Let’s evaluate your roof.

Tell us what you’re seeing and what you’re planning. We’ll help you understand your roof’s condition and the options worth considering.